How to Transfer Data from MQTT to OPC DA

How to Transfer Data from MQTT to OPC DA

Open Automation Software can be used to transfer data from a MQTT broker to an OPC DA device locally or over a network. This guide walks you through downloading and installing OAS, configuring a MQTT connector and creating a data source tag and an OPC DA tag.

This guide uses the Data Route feature of OAS to transfer a Tag's value to another Tag's value using the Tag-to-Tag method.

For this guide on how to transfer data from a MQTT broker to an OPC DA device you will need:

  • To install MQTT Explorer or a similar tool for publishing messages to a MQTT broker and subscribing to messages in a MQTT broker

ℹ️ For simulation purposes, you will use the OPC server available in the OAS platform to write a Tag value. If you already have an OPC server or device available, you can also adjust your configuration to suit your own OPC server or device.

1 - Download and Install OAS

If you have not already done so, you will need to download and install the OAS platform.

Fully functional trial versions of the software are available for Windows, Windows IoT Core, Linux, Raspberry Pi and Docker on our downloads page.

On Windows, run the downloaded setup.exe file to install the Open Automation Software platform. For a default installation, Agree to the End User License Agreement and then click the Next button on each of the installation steps until it has completed.

If you'd like to customize your installation or learn more, use the following instructions:

The OAS Service Control application will appear when the installation finishes on Windows.

OAS Service Control

Click on each START SERVICE button to start each of the three OAS services.

2 - Configure OAS

Web Configuration Application

Configuration of the OAS server is performed from the built-in Web Configuration Application. This is the main application for accessing any settings within the OAS server and is completely self-contained within the server.

OAS Logo

You can reach this by opening your browser to:

http://<your server>:58725/app/config

If you are browsing from the OAS machine itself, you can use localhost, otherwise use the IP address of the machine. You will also need to ensure port 58725 is open on both the client and the server or you may not be able to reach the application.

On a new installation the OAS engine has no accounts yet, so the first screen you see is Create Admin Account. Once the administrator account exists that screen is not shown again, and browsing to the application displays the sign in screen instead.

Create Admin Account

OAS Web Config Login

  1. Enter a name for the administrator in the Admin user name field. Typically you would use admin, but you can use whatever name you choose.

  2. Enter a password in the Password field, then enter the same password again in the Confirm password field.

  3. Click on the Create admin & sign in button. The account is created and you are signed in to the engine.

Warning

Write these credentials down and keep them safe. There is no automated password recovery. If they are lost, the administrator must be restored on the server itself.

To sign in from then on, enter the Network node of the OAS engine, then the Username and Password of your account, and click on the Sign in button.

Info

In this guide you will use the Web Configuration Application to configure the local Node which by default is localhost.

If you have installed OAS on a remote instance you can also connect to the remote instance by setting the relevant IP address or host name in the Node field.

Important

Eventually the Legacy Desktop Configuration Application will be retired, but it is currently still available and shipped with the OAS product installation. If you choose to use it, instructions for accessing it are below. Documentation in the Knowledge Base will be replaced with the Web Application when it is retired.

Legacy Configuration Application

  1. From your operating system start menu, open the Configure OAS application.

  2. Select the Configure > Tags screen.

    Important

    If this is the first time you have installed OAS, the AdminCreate utility will run when you select a screen in the Configure menu. This will ask you to create a username and password for the admin user. This user will have full permissions in the OAS platform.

    For further information see Getting Started - Security.

  3. If this is the first time you are logging in, you will see the AdminCreate utility. Follow the prompts to set up your admin account. Otherwise, select the Log In menu button and provide the Network Node, username and password.

    Log In Menu

    Log In Dialog

3 - Create Security Group and User

When connecting to the local OAS OPC UA server, you need to configure a security group and a user to provide Tag read/write access. You'll need these credentials when creating the OPC UA connector instance later.

ℹ️ You can skip this step if you are connecting to your own third party OPC UA server.

  1. Select Security in the sidebar.

  2. Click + Add, enter a Name such as OPC UA Access and click Create. Once created, the security group name should appear in the list of security groups.

    OPC UA security group name

  3. In the Tags section, ensure Get Tag Group Names and Get Tag Names are turned on. This setting is required when browsing the OPC UA server tag structure once you get to the step of assigning the OPC UA data source to a Tag.

    Allow get tag groups and tag names

  4. In the Read Tags section, ensure Disable All Tags From Reading is turned off.

    Read tags not disabled

  5. In the Write Tags section, ensure Disable All Tags From Writing is turned off.

    Write tags not disabled

  6. Select Users in the sidebar.

  7. Click + Add, enter a User name such as opcuauser, set a Password, set the Security group to OPC UA Access and click Create. Once created, the user name should appear in the list of users.

    Set username and security group

4 - Configure MQTT Data Source Connector

In the following steps you will create and configure a MQTT Connector to connect to a third party broker so that tags will be able to subscribe to a topic. For the purposes of this guide, you will connect to the public HiveMQ broker.

  1. Select Drivers in the sidebar.

  2. Click + Add, enter a meaningful Driver Interface Name to give this driver interface instance a unique name, and click Create. Once created, the driver interface name should appear in the list of drivers.

  3. Ensure the following parameters are configured:

    • Driver: MQTT
    • IP Address: broker.hivemq.com
    • Port: 1883
    • Client ID: OAS_Client_123

    MQTT connector configuration

    The app flags the empty User Name and Password fields. The public HiveMQ broker accepts anonymous connections, so leave them blank here. Fill them in if the broker you are connecting to requires authentication.

    Tips

    If you are having trouble reading a value in later steps, try to change the Client ID to something else as each client ID connecting to the broker must be unique.

  4. Turn on Enable and click on the Apply changes button. The driver interface is not active until it is enabled and the changes are applied.

    Apply changes button

5 - Add Tags

In this step you will add two tags. One tag to represent a JSON payload coming from an external data source and a second Tag to represent the sensor value.

  1. Select Tags in the sidebar.

  2. If you want to add a Tag at the root of the tag list, make sure no Tag Group is selected and click on the + button, then choose Add tag.

    Add tag button

    If you want to add a Tag to a Tag Group, select the Tag Group first and then click on the + button and choose Add tag here.

    You can also add Tag Groups by choosing Add group.

  3. Enter TemperatureSensorJSON as the Tag name and click the Create button.

    Add JSON tag to root node dialog

  4. Repeat the above two steps and add another Tag with the name TemperatureSensor.

    Add tag to root node dialog

6 - Assign MQTT as Tag Data Source

You will now set the Tag's data source to the MQTT driver interface that you created previously.

At the end of this section you will need to use a tool like MQTT Explorer to publish a value to your Tag.

  1. Select the Tag that will source data from the MQTT data source.

    Tag

  2. Set the following properties:

    • Data Type: JSON
    • Data Source: MQTT
    • Select Driver Interface: MQTT Data Source
    • Topic: oas/temperature

    MQTT tag configuration

  3. Click on the Apply changes button to apply the changes.

  4. Using an MQTT testing tool to publish messages, such as MQTT Explorer, publish a JSON message to the oas/temperature topic.

    {
        "temperature": 24.9
    }
    

    MQTT explorer connection

    MQTT explorer connection advanced

    MQTT explorer connection publish

  5. Check that the quality status is Good and you can see the JSON value.

    MQTT tag quality

7 - Parse JSON Payload

In this step you will extract the sensor value from the JSON payload using a Calculation Tag and JSON functions.

  1. Select the Tag that will represent the temperature value.

    Tag

  2. Set the Data Source value to Calculation.

  3. Next to the Calculation field click on the Edit… button.

  4. In the Edit Calculation window enter the following function.

    JSONQUERY([TemperatureSensorJSON.Value], "$.temperature")
    

    This will extract the temperature field from the TemperatureSensorJSON Tag value.

    Click the OK button to save the calculation.

    JSON calculation

  5. Click on the Apply changes button to apply the changes.

  6. You should now see the sensor value displayed for the Tag.

Tips

In this guide we used a separate calculation Tag in order to extract the sensor value. This is good practice when you want each Tag to have a single purpose and when you want to use the sensor value for other purposes like alarm thresholds and trending.

There is an alternative method using direct JSON access using the JSON property of a Tag. Instead of creating a separate TemperatureSensor calculation tag, the TemperatureSensorJSON tag can be accessed directly using the following syntax:

TemperatureSensorJSON.JSON-temperature

This avoids having to create separate tags for each JSON property that you want to extract.

For more information on JSON handing, calculation and data access see the following:

8 - Add Simulated OPC DA Tag for Temperature Input

In this section you will create a Tag to represent a Temperature input in a destination OPC DA device. This Tag is used for simulation because we are using the OAS OPC server.

ℹ️ If you have your own third-party OPC server where you can simulate a Tag value then you can skip this step.

  1. Select Tags in the sidebar.

  2. Make sure no Tag Group is selected and click on the + button, then choose Add tag.

    Add tag button

  3. Provide a Tag Name such as OPCDA_TemperatureInput and click the Create button.

    Add sim tag to root node dialog

This tag will have a default value of zero. It will automatically update once your destination data connector and tag are configured.

9 - Assign OPC DA as Tag Data Destination

You will now set the Tag's data destination to an OPC destination and configure the OPC Item to point to one of the OAS tags we created for simulation.

ℹ️ If you already have your own OPC data destination, you can browse your own data source in Step 3.

Tips

For most reliable OPC connections you would normally install OAS on the same server as the OPC DA server. However, if your OPC server is on a remote machine, you can browse it by entering that machine's name or IP address in the Machine field of the Browse for OPC Item window and clicking the refresh button next to it.

  1. Select the Tag that will output data to your OPC destination tag.

    Tag

  2. Set the Data Source to OPC.

  3. Click on the Browse… button next to the OPC Item field. In the Browse for OPC Item window, set the OPC DA Server to OPCSystems.NET, then select Local in the Branches list. In the OPC Items list select OPCDA_TemperatureInput.Value. You should see the OPC Item is now OPCSystems.NET\Local.OPCDA_TemperatureInput.Value.

    Click on the Use this item button to select this OPC item.

    Browse for OPC Item window

  4. Click on the Apply changes button to apply the changes.

    OPC DA tag configuration

10 - Configure Tag-To-Tag Data Route

In this section you will configure the Target of the source Tag to be the destination Tag value. This means whenever the source Tag value is updated, the destination Tag value will also be updated. This will cause a write operation on any associated driver if it is supported.

  1. Select the source data Tag.

    Select temperature sensor Tag

  2. Scroll down to the Target section.

    Select Target section

  3. Enable the Enable Write to Target option.

    Enable Tag Target

  4. Click on the Browse… button, select the destination Tag and click on the Use this tag button.

    Select destination Tag

  5. Optionally, configure the Deadband property or enable Write Continuously to configure a continuous writing frequency.

    Complete Tag Target Configuration

  6. Click on the Apply changes button to apply the configuration.

  7. To verify that your data transfer is working correctly, select the destination Tag and check that the Tag value matches the Tag value of the source Tag.

    Temperature Output Tag

    You should also verify that the Tag value has been written to your destination device. Depending on your configuration in step 5 above, this destination value should be updated whenever the source value changes or at the given frequency.

11 - Save Changes

Once you have successfully configured your OAS instances, make sure you save your configuration.

On each configuration page that has a Save button, click on it.

If this is the first time you are saving the configuration, or if you are changing the name of the configuration file, OAS will ask you if you want to change the default configuration file.

If you select Yes then OAS will make this configuration file the default and if the OAS service is restarted then this file will be loaded on start-up.

If you select No then OAS will still save your configuration file, but it will not be the default file that is loaded on start-up.

Important

Each configuration screen has an independent configuration file except for the Tags and Drivers configurations, which share the same configuration file. It is still important to click on the Save button whenever you make any changes on those screens.

The Security, Users and Options screens have no Save button. Changes you make there are written to disk as soon as you make them, so there is nothing further to save.

For more information see: Save and Load Configuration

Info

  • On Windows the configuration files are stored in C:\ProgramData\OpenAutomationSoftware\ConfigFiles.
  • On Linux the configuration files are stored in the ConfigFiles subfolder of the OAS installation path.

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